Roll-formed heavy storage racking designed for multi-tier industrial configurations, complete with safety drop-pins and cold-drawn base plates.
Years Production Experience
Monthly Output Capacity
Turnkey Projects Completed
Structural CAD Simulation
Every modular unit is roll-formed under robotic dimensional monitoring, pickled, phosphated, and coated with epoxy-polyester electrostatic powder to prevent micro-fractures, delamination, and atmospheric corrosion.
Roll-formed heavy storage racking designed for multi-tier industrial configurations, complete with safety drop-pins and cold-drawn base plates.
Standard modular footprint medium duty unit ideal for hand-stacking fulfillment setups, automotive retail stock, and multi-tier picking towers.
Three-dimensional high-bay selective pallet framework with optimized vertical volume coefficient, compatible with counterbalance and reach trucks.
Pitch-adjustable (50mm/75mm increment) upright columns delivering fast reconfigurability for third-party logistics (3PL) seasonal inventory turnover.
Longspan multi-tier metal rack structure equipped with stepped beams and steel decking or wire mesh panels for manual SKU sortation.
Corrosion-resistant stainless frame integration engineered for sanitary clean-rooms, food ingredient preparation hubs, and cold storage units.
Heavy structural warehouse installation engineered with dynamic finite element analysis (FEA) to resist seismic acceleration and heavy forklift impacts.
Industrial-grade solid-surface composite polymer pallets calibrated for rack beam deflections, automated shuttle tracks, and conveyor systems.
Combining 25+ years of production heritage with robotic fabrication to ensure low landed costs, CE compliance, and absolute zero structural failure tolerance.
Founded in 2001, providing structural racking calculations, warehouse zoning, and material handling engineering across 120+ destination countries.
Our dedicated engineering department drafts full 2D AutoCAD and 3D Navisworks layouts including beam deflection and floor load simulations in 24 hours.
All load members conform to EN 15512 (CE Certificate No. 2435-CPR-8605159), ISO 9001, and RoHS compliance, verified through mechanical destructive yield testing.
End-to-end bespoke fabrication: bespoke column punch profiles, corrosion-resistant hot-dip galvanizing, and tailored packaging for export container efficiency.
In modern high-velocity distribution centers, classifying storage infrastructure solely by nominal weight capacity leads to costly structural bottlenecks. Medium duty pallet racking systems bridge the operational divide between light-duty manual shelving and deep-bay selective pallet racks. Typically engineered to support uniform distributed loads (UDL) between 300 kg and 1,500 kg per beam level, these systems rely on precision cold-formed steel sections where structural rigidity and weight-to-load ratios determine capital efficiency.
At HEDA Shelves, our manufacturing process exclusively utilizes certified Q235B and Q355B structural carbon steel, procured from verified tier-1 steel mills. The yield strength ($f_y \ge 235 \text{ MPa}$) and tensile strength ($370 - 500 \text{ MPa}$) provide the exact elastic ductility necessary to withstand dynamic mechanical shock, repeated forklift loading cycles, and localized micro-buckling stresses without cataclysmic deformation.
European standard EN 15512: Steel static storage systems - Adjustable pallet racking systems - Principles for structural design governs our calculation methodologies. Unlike conventional beam bending models, EN 15512 mandates full finite element modeling of the semi-rigid beam-to-column connector behavior, column base anchorage rotational stiffness, and the reduction factor for perforated cold-formed compression members. When sourcing medium duty storage racking, procurement managers must evaluate the specific cross-sectional moment of inertia ($I_x, I_y$) and the torsional warping constant ($I_w$) of the upright frame rather than merely measuring exterior steel gauge with a caliper.
| Component | Standard Profile Spec | Steel Grade | Manufacturing Precision | Applicable Safety Code |
|---|---|---|---|---|
| Upright Column | 55×47, 80×60, 90×70 mm (Ω-profile) | Q235B / Q355B | CNC Punching Pitch ±0.1mm | EN 15512 / FEM 10.2.02 |
| Step / Box Beam | 50×30, 80×50, 100×50 mm welded box | Q235B | Robot Co2 Shielded Weld | EN 15620 / ANSI MH16.1 |
| Surface Pre-Treatment | Automatic 4-stage spray pickling & phosphating | Chemical Reagents | Zero acid residue guarantee | ISO 12944-C2/C3 standard |
| Powder Coating | Electrostatic thermosetting polyester resin | RoHS Compliant | Film thickness: 60 - 85 μm | ASTM D3359 Cross-Hatch 5B |
Seismic events present the greatest risk to free-standing industrial rack arrays. When designing systems for high-acceleration zones—such as the subduction trenches of Chile (NCh 2369 / NCh 433), Peru (Norma E.030), Colombia (NSR-10), and western North America—standard upright anchoring is insufficient. HEDA's structural engineering team models horizontal spectral acceleration ($S_s, S_1$) to specify oversize, ductile footplates secured with high-tensile wedge anchors. We configure rigid diagonal spine-bracing matrices and high-ductility 3-claw or 4-claw hook connectors equipped with automatic spring-lock safety retainers, ensuring energy absorption and preventing progressive rack collapse during tectonic events.
The rapid expansion of omni-channel e-commerce, automated fulfillment hubs, and rising square-meter real estate leases have reshaped the industrial storage supply chain. As warehouse managers reconfigure their operations for 2026 and beyond, racking procurement has moved from a commodity purchasing model to an engineering-driven systems approach.
Racking systems are increasingly engineered with wide-span base clearances and recessed floor bracing to facilitate automated guided vehicles (AGVs) and AMRs navigating under bottom beam tiers for direct case handling.
Rather than building new footprint square footage, forward-thinking logistics directors are deploying 2-tier and 3-tier rack-supported mezzanine walkways directly on top of medium-duty upright frameworks.
Urban grocery fulfillment centers demand racking that transitions seamlessly between ambient and refrigerated environments. High-spec powder coating blends with zinc-rich primers prevent blistering from thermal condensation.
Procurement specifications now frequently mandate structural compatibility with retrofittable IoT impact monitors, which detect critical forklift collisions and trigger automated maintenance alerts on cloud dashboards.
Essential guidance on lead times, structural customization, container optimization, and compliance protocols direct from our chief engineering office.
Send our senior engineering team your warehouse footprint, clear ceiling height, and pallet load specs today. We will return a comprehensive 3D layout, load calculation profile, and firm factory-direct quotation within 24 hours.
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