Pallet Rack Storage System Manufacturer & Exporters serving the India Market

Our pallet rack systems are manufactured using prime cold-rolled structural steel (Q235B and Q355B), which meets and exceeds mechanical properties stipulated under Indian Standard IS 2062:2011 (Hot Rolled Medium and High Tensile Structural Steel). Furthermore, all structural load design is calculated adhering strictly to IS 800:2007 (General Construction in Steel - Code of Practice) and international racking standards (EN 15512 and RMI specifications). We provide full structural calculation packages, steel mill certificates (MTC), and third-party CE inspection reports which are readily endorsed by local Chartered Structural Engineers for factory inspector approvals (Form 1A / Form 2) across Maharashtra, Haryana, Karnataka, and Tamil Nadu.

Industrial steel racking systems are classified under HSN Code 73089090 (Structures and parts of structures of iron or steel) or HSN Code 94032090 (Other metal furniture). We routinely ship full container loads (FCL 40ft HC) directly to primary Indian seaports including Nhava Sheva (JNPT) / Mumbai Port, Chennai Port, Mundra Port, and Kolkata (Haldia). Indian commercial buyers with an active Import Export Code (IEC) and GST registration can claim 100% of the Integrated Goods and Services Tax (18% IGST) paid during customs clearance as an Input Tax Credit (ITC) against their output liabilities. We provide complete documentation sets including Commercial Invoice, Bill of Lading, Packing List with piece marks, and Certificate of Origin.

India is partitioned into four major seismic vulnerability zones (Zone II through Zone V) per IS 1893 (Part 1):2016. Warehouses in Delhi-NCR, Uttarakhand, and Kutch fall within high-intensity Zone IV and V, whereas Mumbai and Pune sit in Zone III. When designing your project, our engineering team factors your facility's exact pin-code acceleration coefficient (Zone Factor 'Z'), soil profile class, and structural importance factor. For high seismic zones, we upgrade upright column gauges, utilize widened structural baseplates with double M12/M16 chemical anchor bolt patterns, incorporate dynamic diagonal bracing towers, and supply heavy box beams with high-ductility 5-finger connector brackets.

Tropical humidity during the South-West and North-East monsoons can degrade substandard paint coatings within months. We deploy a continuous 7-stage chemical immersion process comprising acid pickling to eliminate mill scale, followed by iron-phosphate passivation and deionized water rinsing. The steel is then coated using automated Swiss Gema electrostatic powder spray applicators, achieving a uniform 70 to 90 micron dry film thickness (DFT) of pure polyester/epoxy-polyester thermosetting powder cured at 200°C. For coastal warehouses (JNPT, Kochi, Ennore) or cold-storage environments with persistent condensation, we offer full hot-dip galvanizing (BS EN ISO 1461 compliant) or send pre-galvanized beam and decking components.

Every shipment arrives with color-coded, labeled components matching detailed CAD assembly drawings and 3D elevation diagrams. Most Indian EPC contractors and 3PL clients employ local installation gangs to execute the physical erection. We supply step-by-step installation manuals, torque wrench tightening charts for grade 8.8 bolts, and floor anchoring specifications (specifying minimum embedment depth and edge clearance for M10-M16 mechanical expansion bolts into concrete slabs). For complex multi-tier mezzanine or high-bay installations, our senior engineering department provides remote real-time video commissioning support or sends on-site supervisory engineers to oversee installation.

Our systems accommodate all pallet dimensions deployed across the Indian sub-continent: the standard Indian/ISO pallet (1200 x 1000 mm), the Euro pallet (1200 x 800 mm), and custom chemical/beverage drum pallets (1140 x 1140 mm). Our beam lengths are tailored for 2-pallet or 3-pallet configurations (e.g., 2300 mm, 2500 mm, 2700 mm, or 3600 mm clear spans). We design aisle clearances specifically around your local MHE (Material Handling Equipment) fleet, whether you operate standard counterbalanced diesel/electric forklifts (3.8m – 4.2m aisles), reach trucks (2.8m – 3.2m aisles), or articulated VNA trucks (1.7m – 2.0m aisles).

With a monthly rolling capacity exceeding 30,000 tons, standard pallet racking orders (2 to 5 full container loads) are fabricated within 15 to 25 days following CAD drawing and structural sign-off. Maritime ocean transit from South China ports (Nansha / Shekou) to Nhava Sheva (JNPT) or Mundra on India's West Coast is exceptionally fast—averaging between 12 to 18 days on direct liner services. Shipments to East Coast ports (Chennai, Visakhapatnam, Kolkata) take approximately 10 to 15 days. Inland container depot (ICD) transit can be coordinated under customs bond directly to ICD Tughlakabad (Delhi), ICD Garhi Harsaru (Gurgaon), or ICD Talegaon (Pune).