Jracking Industrial Heavy Duty Pallet Racking
CE Certified upright frame profiles tailored for modern high-bay distribution centers requiring strict EN 15512 safety load compliance.
Factory-Direct Upright Assemblies
High-Capacity Upright Frames & Engineered Systems for Irish Warehouses
Manufactured from high-tensile Q235B and Q350B micro-alloy structural steel. Engineered to handle intensive forklift operations, high-density distribution hubs, and extreme vertical loading across Ireland.
Industrial Push-Back Pallet Racking System
Heavy-duty steel dynamic storage framing maximizing floor space and pallet density for cold chain and FMCG distribution centers.
Adjustable Slotted Angle Steel Frame Rack
High-versatility 5-layer shelving system with 500KG per shelf rating, protected by scratch-resistant epoxy powder coating.
CE Certified Warehouse Cargo Storage Rack
Precision-profiled uprights designed for deep cargo loads, certified under factory production control for structural stability.
5-Tier Light Duty Industrial Angle Shelf
Cost-effective bolted and boltless light-profile upright solution suited for back-of-store picking hubs and assembly stations.
Adjustable 800kg/Layer Stack Storage Rack
Reinforced multi-tier racking columns designed for rapid knockdown container shipping and flexible industrial bay layouts.
1000kg Capacity Pallet Pull-Out Dynamic Unit
Ergonomic pull-out sliding base retrofitting seamlessly into standard upright frame systems for safer manual handling operations.
Prefabricated Steel Structure Logistics Building
Engineered structural portal frames integrated with multi-tier rack upright engineering for complete turn-key warehouse envelopes.
25+
Years Engineering Experience
30,000t
Monthly Production Capacity
EN 15512
Certified European Testing
10,000+
Global Industrial Installs
Precision Upright Engineering
Structural Integrity Designed for High-Bay Operations
The pallet rack upright frame constitutes the critical vertical backbone of any intralogistics facility. In the Irish market, where land availability along key corridors like the M50, M7, and M1 demands vertical space maximization, upright column stability cannot be compromised.
Our continuous roll-forming lines execute multi-stage cold bending with in-line computerized CNC punch presses, producing up to 13-fold profile sections. These cross-sectional ribs substantially enhance torsional rigidity and flexural resistance under extreme axial loads without adding unnecessary dead weight.
Full compliance with EN 15512:2020 (Steel static storage systems), CE Factory Production Control (2435-CPR-8605159), and ISO 9001:2015 traceability from hot-rolled coil to finished upright.
Each upright assembly features precision-slotted pitch profiles (50mm / 75mm standard pitches) that pair rigidly with multi-hook connector brackets, ensuring zero lateral sway and optimal distribution of moment loads through the frame.
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Factory Strengths
Engineering Differences: Why Our Uprights Excel in Ireland
Direct manufacturer control over steel metallurgy, precision punching, surface anti-corrosion, and structural FEA testing guarantees long-term return on capital investment.
Advanced Profile Geometry
Cold-formed profiles up to 120mm face width and 2.5mm material thickness, engineered with inner return flanges for enhanced compression resistance.
- Profile gauges: 1.5mm to 3.0mm thickness
- Upright depths: 800mm, 900mm, 1000mm, 1100mm
- Vertical capacity exceeding 24 metric tons per frame
Corrosion-Resistant Finishes
Given Ireland's maritime climate and high relative humidity, our automated 10-step surface finishing prevents long-term oxidation and paint flaking.
- Pre-treatment: Ultrasonic chemical degreasing & phosphating
- Electrostatic dry thermosetting epoxy-polyester coating
- Hot-dip galvanized (HDG) options for cold storage
Certified Structural Baseplates
Engineered base assemblies designed for point-load distribution across varying concrete slab specifications, including high-capacity post-tensioned slabs.
- Single, double, and seismic-duty spreader plates
- Anchoring configurations compatible with C20/25 to C35/45 concrete
- Integrated column corner and upright front impact guards
Ireland Applications
Optimized for Key Irish Industrial Logistics Sectors
From Dublin logistics parks to Shannon industrial corridors, our pallet rack upright frames are designed to integrate seamlessly with localized material handling equipment.
Pharma & Life Sciences
Pharmaceutical clusters in Cork and Dublin require cleanroom-compatible powder coatings, certified load capacities, and zero-particle shelf designs for strict regulatory compliance.
FMCG & Retail Hubs
Strategic multi-temperature distribution centers near the M50 motorway utilize our frames for deep-lane drive-in and dynamic flow racking with maximum turnover speed.
Cold Chain Logistics
Sub-zero meat, dairy, and seafood cold storage in Galway, Waterford, and Limerick deploying hot-dip galvanized uprights resistant to low-temperature steel embrittlement.
E-Commerce Sorting Centers
High-density picking towers and multi-tier rack-supported platforms operating continuously, demanding impact-resistant column guards and tight vertical plumb tolerances.
Market Evolution
Emerging Warehouse Trends Reshaping Irish Intralogistics
Driven by post-Brexit supply chain shifts, land scarcity in Greater Dublin, and ESG directives, racking framework procurement is undergoing structural changes.
Vertical Densification
With prime warehouse leasing rates in South Dublin and Kildare continuing to rise, operators are shifting from standard 8-meter ceiling heights to 12m-16m high-bay configurations, requiring heavy-duty splice upright profiles with strict deflection limits.
Direct European Sourcing
To mitigate secondary UK distribution tariffs and custom clearances following Brexit, Irish logistics firms increasingly import factory-direct shipping containers of modular upright assemblies directly via Dublin Port, Rosslare Europort, and Port of Cork.
Automated Systems Integration
Increasing adoption of automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) requires upright frames to be manufactured with sub-millimeter tolerances, ensuring seamless laser guidance and sensor positioning across the racking grid.
Traceable Manufacturing
End-to-End Factory Production Process
Every upright frame dispatched to Ireland undergoes a controlled 6-stage quality verification workflow to ensure zero site defect rates.
01
Steel Coil Verification
Mill test certificates verifying yield strength, elongation, and chemical composition before slitting and profiling.
02
CNC Punching & Cold Rolling
Synchronized multi-station cold roll-forming ensures uniform residual stress distribution along the upright profile.
03
Robotic Bracing Welding
Heavy tubular and C-profile diagonal and horizontal bracings welded with automated robotic arms for uniform penetration.
04
Multi-Stage Surface Treatment
Immersion pre-treatment removes all rolling oils and micro-scale mill scales prior to epoxy powder polymer application.
05
Load & Deflection QA
Batch compression testing and destructive weld testing under European EN 15512 standard testing methodologies.
06
Export Container Bundling
Interleaved corner protectors, steel banding, and moisture-barrier shrink wrap to protect finishes during sea transit to Ireland.
Procurement Guidance
Frequently Asked Questions by Irish Buyers
Detailed technical and commercial answers regarding pallet rack frame specifications, certification, delivery, and installation across Ireland.
Do your upright frames comply with Irish and European storage standards?
Yes. All upright frames, beams, and dynamic components are engineered strictly in accordance with EN 15512 (Steel static storage systems – Adjustable pallet racking systems – Principles for structural design) and EN 15635. Structural verification calculations and CE Declaration of Performance (DoP) certificates are provided with project documentation for submission to Irish building control officers and insurance underwriters.
Can your uprights integrate with existing racking installations in Ireland?
Yes. We manufacture industry-standard pitch designs, including 50mm, 75mm, and 76.2mm (3-inch) pitch column punchings compatible with leading European upright patterns. Our engineering department can match column profiles, connector slot patterns, and bracing geometry based on your sample or technical drawing.
What shipping and sea freight terms are available for delivery to Ireland?
We routinely supply Full Container Loads (20GP, 40HQ) on FOB, CIF, or DDP terms delivered directly to Dublin Port, Port of Cork, or Shannon Foynes. Uprights and bracings are bundled using custom timber skids and steel-banded nesting configurations to optimize container cube utilization and allow rapid fork offloading on site.
How do you calculate upright capacity for Irish warehouse floor slabs?
Our structural engineers calculate upright section requirements based on total frame load (sum of all beam levels), clear vertical beam spacing (first beam height dictates buckling length), forklift type, and concrete floor slab specifications (C20/25 to C35/45). Baseplates and chemical or mechanical anchor bolts are sized to keep floor contact bearing pressures within acceptable structural safety limits.
What finishes are recommended for damp or refrigerated warehouses in Ireland?
For standard ambient warehouses, our electrostatic thermosetting epoxy-polyester powder coating (60-80 microns) provides long-lasting scratch and impact resistance. For cold storage facilities operating at temperatures down to -30°C or high-moisture agricultural processing sites, we supply hot-dip galvanized (HDG) steel upright frames complying with ISO 1461 to prevent edge corrosion.
What information is required to receive a comprehensive 3D layout and quote?
To generate your free 3D CAD layout and structural load design, please provide your building layout drawing (including clear eaves height, column grid, and dock door locations), pallet dimensions (Euro 1200x800mm or Standard 1200x1000mm including pallet overhang), maximum unit load weight, and forklift model or lift mast specification.
Direct Factory Partnership
Upgrade Your Warehouse Infrastructure with Direct Factory Engineering
Consult with our structural engineering team today to receive complete CAD drawings, EN 15512 static load calculations, and container shipping estimates customized for your Irish facility.
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