OEM/ODM Pallet Shelving Factories & Exporters

Every production batch is accompanied by traceable Mill Test Certificates (MTC) conforming to EN 10204 3.1. These documents detail the complete chemical ladle analysis (Carbon, Silicon, Manganese, Phosphorus, Sulfur content) alongside mechanical test parameters including yield strength ($R_eH$), ultimate tensile strength ($R_m$), and fracture elongation ($A_{80}$). Furthermore, our internal quality lab issues batch-specific coating thickness inspection reports, cross-hatch adhesion test certificates (ISO 2409), and full container loading tallies cross-referenced with your bill of materials (BOM).

Our engineering department employs specialized 3D Finite Element Analysis (FEA) software (RFEM and ANSYS) to perform dynamic modal and response spectrum analysis compliant with ASCE 7 (USA), EN 16681 (Europe), and regional codes such as Chile NCh 2369 or Peru E.030. Calculations incorporate dead loads, live pallet storage loads (with live load reduction factors applied per local norms), wind loads for outdoor or clad racks, and seismic lateral acceleration coefficients ($S_s, S_1$). Where required, we upgrade footplate cross-sections, increase concrete anchor bolt diameters/embedment depths, and add back-to-back horizontal and vertical portal bracing towers.

With an average monthly processing capacity of 30,000 metric tons, standard OEM/ODM orders of 1 to 5 full container loads (FCL) are fabricated within 15 to 22 working days following final CAD workshop drawing approval. Large-scale distribution center fit-outs (20+ containers) are typically phased in weekly batches to coordinate with local installation schedules. For export dispatch, upright frames are nested with wooden dunnage separating painted surfaces; beams are bundled with high-tensile steel banding and corrugated edge protectors; hardware items (anchors, drop-pins, leveling shims) are sealed in heavy-duty wooden crates with desiccant packs to prevent moisture condensation during sea transit.

Yes. As an OEM/ODM specialist, we maintain extensive tooling libraries covering teardrop punched profiles (standard 2-inch pitch North American market), European 50mm and 75mm slotted omega uprights, Australian 76.2mm hole configurations, and proprietary boxed step-beam profiles. If your project requires seamless expansion or component replacement for legacy racking systems, our tooling workshop can custom-machine roll-forming dies and CNC punching heads to mirror your existing upright and connector dimensions precisely.

For dry, ambient warehouses, our standard multi-stage zinc phosphating followed by thermoset electrostatic polyester powder coating (60–90 μm) provides exceptional abrasion resistance and durability. For sub-zero cold chain facilities (-25°C to -30°C) where condensation and ice melt can accelerate oxidation, we formulate specialized low-temperature flexible epoxy-polyester hybrid powders to avoid micro-cracking under thermal contraction. For high-humidity coastal sites or chemical storage environments (C4/C5 corrosion categories), we recommend full hot-dip galvanizing per ISO 1461, achieving a minimum zinc coating thickness of 65–85 μm that provides sacrificial anodic cathodic protection for over 25 years.

We offer turnkey design support at zero cost during the bid phase. Upon receiving your architectural warehouse DWG floor plan, clear building height, forklift operational parameters (turning radius, maximum lift height, mast clearance), and pallet handling profiles, our licensed structural engineers provide comprehensive 2D CAD layout drawings, 3D spatial renders, and preliminary load calculation reports within 24 to 48 hours. These technical documents allow distributors to present professional, fully stamped proposals to project owners with complete structural transparency.